Welding

Discover our product range for superior performance in welding applications

Innovative solutions for welding applications

Car body manufacturing is a key area of automotive production and advanced joining solutions are crucial for optimizing the welding processes. As a longstanding partner with the global automotive industry, Stäubli delivers fluid and electrical connectors to optimize efficiency in body shops. With our innovative robotic tool changers, we can support every kind of media supply for all kind of welding (e.g. spot, friction, laser welding) to improve efficiency and cycle time, ensuring ultimate quality and precision for your products.

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To get more insights about our solutions for welding applications please contact us.

Advantages of using Stäubli solutions:

Media transfer management: Our fluid connectors offer the highest performance in terms of safety and quality of media transfer.
Maximized production profitability: Our solutions enable shorter changeover times, highest energy efficiency and error-free coupling operations, ensuring highest production profitability.
Robotic welding: Precision welding through automated systems ensures high-quality joints.

How Stäubli connection solutions optimize every stage of welding

Quick couplings, multi couplings, and robotic tool changers enhance your performance, productivity, and safety.

Manual welding gun workstation

Compact and lightweight centralized connection systems streamline welding gun usage by offering balanced, one-step connections.

Framing station

Boost your assembly efficiency with robust, error-proof solutions and Stäubli's precise multi-coupling systems.

robotic-tool-changer-mps-260-overview-hip

MPS Automatic robotic tool changer

Automatic robotic tool changer for all payloads and robots. Efficiency for all applications and industries

Connector for the secondary circuit of resistance welding devices

Secondary circuit connector

The modular and scalable SpotFix connect system was specifically developed for use in the secondary circuit of resistance welding equipment, particularly X-guns.

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Primary circuit connector - circular

With up to 5 poles, our circular range is designed to supply power to resistance welding units and can cover any application in spot welding.

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Product image with primary circuit connector RobiFix and RobiFix-MINI

Primary circuit connector - flat

With 3 poles in line, the RobiFix family ensures safe power supply to spot welding units. It has become the global standard in automotive body-shops.

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Inspection and finishing

Protect surface finish using non-scratch connections and pneumatic tools for assembly and inspection.

Innovative fluid connectors for welding applications

Discover our product range of automatic robotic tool changers compatible with all types of robots, mono couplings designed for inspection and finishing tasks, and multi couplings ideal for manual welding gun processes or connecting AGVs.

Automatic robotic tool changers

Our portfolio includes state-of-the-art systems such as the robust MPS 260 and MPS 631 robotic tool changers for precise and reliable automation requirements. With our Weld Power Connector WPC4 and with our MultiDnet electrical connector we can ensure a safe process for every kind of power transmission and distribution.In addition, with our Active Docking system we guarantee maximum safety for robot connections. For intelligent data acquisition and process integration our Stäubli IDA bus module several options for ProfiNet / Ethernet IP. Cooling circuits are coupled with our outstanding SPM couplings to reach maximum process safety.

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Multi coupling solutions for framing stations

Optimize assembly efficiency with Stäubli's multi coupling systems in framing stations. These connect all energy lines and tools in one motion, enhancing both manual and automated operations with compact, lightweight setups. Achieve streamlined automotive production through centralized, flexible, and modular connections tailored to energy needs.

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Centralized connection systems for manual welding gun workstations

Centralized energy connections on welding guns provide a compact, lightweight solution, ensuring no shift in the gun's center of gravity. This system enables one-step connection for cooling water, control air, and electrical circuits, enhancing efficiency and maintaining optimal welding performance.

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Energy-efficient electrical connectors for welding applications

In the demanding environment of automotive manufacturing, reliable power delivery is essential for high-performance welding.
Our range of connectors are engineered to meet the rigorous standards of modern body shops. Each solution is tailored to ensure safety, scalability, and seamless integration with resistance welding systems.

Spot welding connectors for highest performance in body shops

Discover the applications of our connectors within resistance welding systems, and find out how they provide value to your welding line.

Several solutions for different welding applications

Optimize your production results with tailor-made welding solutions. Our advanced technologies are specifically designed to meet your requirements and increase productivity and quality. Together we will find and integrate the best solutions for your welding processes.

Resistance spot welding

Stäubli components for resistance spot welding technology maximizes production output with fast and secure media transfer connections that meet the high standards of vehicle manufacturing. Our advanced robotic tool changers are specifically designed to ensure operational safety, improve ease of use and to increase the efficiency of production lines.

Aluminium welding and aluminium stud welding

These processes, which require extremely high power and current, are essential for creating precise and reliable joints in vehicle production. We offer a wide range of components that have been approved over many years at numerous production sites to ensure process security.

Friction welding

Stäubli components meet the demanding requirements of friction welding technology, optimizing the production process with rapid and secure media transfer connections that uphold the high standards of vehicle manufacturing. Our state-of-the-art robotic tool changers are engineered to ensure operational safety, enhance user-friendliness, and boost the efficiency of production lines.

Our clients success stories

Stäubli consistently meets customer expectations in the automotive industry by delivering innovative and reliable solutions that enhance productivity and efficiency. Our clients trust us for our unparalleled expertise and commitment to quality, ensuring their long-term usability and satisfaction. Discover our success stories!

Trusted by industry leaders: Volvo Trucks' experience with Stäubli

Watch how Volvo Trucks overcame critical reliability challenges in their production line with Stäubli’s robotic tool changers. Their success story is a powerful endorsement of our engineering excellence and long-term performance in demanding industrial environments.

"Our criterion was to select the most reliable supplier for this project and it was Stäubli."

Wilfried Graindorge - Robotics technician - Volvo Blainville

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NIMAK relies on Stäubli for high-performance welding connections

Discover how NIMAK optimizes its resistance welding systems with Stäubli’s robust and scalable electrical connectors

"Having a premium partner with whom we can talk on an equal level is essential for NIMAK as an innovation and quality leader in joining technology,"

Kay Nagel - Member of the Management Board at NIMAK

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From innovation to implementation: explore our expert resources

Robotic tool changer for welding applications: Increasing productivity and quality

Whether in the automotive industry, mechanical engineering, or aerospace – welding permanently connects materials and ensures a safe and durable joint of components.

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Unrivaled efficiency in car body construction: your guide to energy savings!

Explore the fundamentals of energy-efficient production in our expert white paper. Learn how to detect and prevent energy losses and how quality connectors can significantly boost your line’s efficiency.

GET YOUR COPY OF THE WHITE PAPER!

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Automotive program

To find out more about our solutions and services, please download our automotive program

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Innovative solutions for welding applications

Get in touch with our team

How Stäubli connection solutions optimize every stage of welding

Manual welding gun workstation

Framing station

MPS Automatic robotic tool changer

Secondary circuit connector

Primary circuit connector - circular

Primary circuit connector - flat

Inspection and finishing

Innovative fluid connectors for welding applications

Automatic robotic tool changers

Multi coupling solutions for framing stations

Centralized connection systems for manual welding gun workstations

Energy-efficient electrical connectors for welding applications

Primary circuit - Flat

Primary circuit - Circular

Secondary Circuit

Spot welding connectors for highest performance in body shops

Several solutions for different welding applications

Resistance spot welding

Aluminium welding and aluminium stud welding

Friction welding

Our clients success stories

Trusted by industry leaders: Volvo Trucks' experience with Stäubli

"Our criterion was to select the most reliable supplier for this project and it was Stäubli."

NIMAK relies on Stäubli for high-performance welding connections

"Having a premium partner with whom we can talk on an equal level is essential for NIMAK as an innovation and quality leader in joining technology,"

From innovation to implementation: explore our expert resources

Robotic tool changer for welding applications: Increasing productivity and quality

Unrivaled efficiency in car body construction: your guide to energy savings!

Get documentations

Automotive program

Fast moving technology

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